Lighting Die Casting Machine
The Hidden Cost of Casting LED Fixtures
In the industrial and outdoor lighting sector, the most destructive manufacturing defect is internal porosity. If your die-cast housing contains microscopic air pockets due to unstable injection pressure, the thermal conductivity of the aluminum fails. The LED chips will overheat rapidly, causing a premium street light designed to last years to burn out in a matter of months.
Casting enclosures on unreliable equipment does not just create scrap metal; it destroys your buyer's brand reputation. Nantong HengMing Machinary engineers the HM-C series to solve this exact thermal management problem. By integrating Siemens logic controllers and genuine Rexroth directional valves, this lighting die casting machine delivers explosive, consistent injection force. We ensure absolute density in your aluminum castings, securing your product quality and protecting your profit margins.
Specification
|
Specification |
Unit |
HM-C800 |
|
Die locking force |
KN |
8000 |
|
Inner space between tie bars(H*V) |
mm |
810*810 |
|
Tie bar diameter |
mm |
180 |
|
Die thickness (min-max) |
mm |
400-950 |
|
Die stroke |
mm |
760 |
|
Ejection stroke |
mm |
180 |
|
Ejection force |
KN |
315 |
|
Injection force |
KN |
665 |
|
Injection position |
mm |
0,-250 |
|
Injection stroke |
mm |
763 |
|
Diameter of pressure chamber |
mm |
80,90,100 |
|
Weight of feeding metal per time (AL) |
kg |
11.2 |
|
Casting projected area |
Cm2 |
600-2000 |
|
The distance of pushing injection cutting block |
mm |
300 |
|
Circle period |
s |
14 |
|
Pipe line pressure |
Mpa |
14 |
|
Motor power |
kw |
37 |
|
Oil tank capacity |
L |
1500 |
|
Machine weight |
kg |
40500 |
|
Overall dimension(L*W*H) |
m |
9.05*2.2*3.25 |
Product Feature and Application
Manufacturing modern lighting components pushes equipment to its limits. Producing large street light housings requires massive clamping force to prevent material flash, while casting intricate heat sink fins demands extreme high-speed filling to prevent cold shuts.
This aluminium casting equipment is engineered to handle both extremes. The customized Siemens control panel allows operators to execute precise, real-time adjustments to the injection curves. The hydraulic execution relies on Yuken pumps to guarantee that holding pressure never drops during the critical cooling phase, ensuring a dense, flawless internal structure.
It serves as a highly reliable die casting machine for lighting products, specifically designed for:
Outdoor Lighting:
Heavy street light housings and stadium floodlight frames.
Thermal Management:
Intricate LED heat sinks and high-bay industrial light bodies.
Decorative Fixtures:
Commercial lighting enclosures requiring perfect surface finishes for secondary powder coating.
Product Details

Caption:
The reinforced machine base, designed to absorb heavy shock during the mass production of large street light housings.

Caption:
The Siemens logic controller, providing the precise injection speeds required for complex heat sink fins.

Caption:
Genuine Rexroth valves ensuring absolute hydraulic stability to eliminate internal porosity in casted parts.

Caption:
Verifying the maximum clamping force to guarantee that large lighting fixtures are cast without flash.
Product Qualification
Continuous production stability requires hard physical verification. Before shipping, the toggle mechanism and the hydraulic system are subjected to extreme operational stress.
Following a 72-hour continuous dry run to expose any thermal or electrical faults, a test mold is mounted. Engineers then execute a rigorous 2000-shot simulated production cycle under maximum clamping force and peak high-speed injection. This aggressive testing protocol proves that the machine will maintain absolute pressure stability when handling your heavy daily production schedules. Buyers review this exact video data and the PDI report before the final balance is paid.
Delivery, Shipping and Service
Heavy industrial equipment must be secured against the severe conditions of ocean transit. A strict zero-movement loading standard is applied to every container.
Critical metal surfaces are coated with anti-rust grease and wrapped in heavy-duty stretch film to block saltwater moisture. The machine base is locked into the shipping container using custom-cut wooden blocks and anchored permanently with high-tensile fixing ropes. Every accessory is checked against a strict packing list and photographed before the wooden crates are sealed.
A fair 12-month warranty starts on the exact date the machine arrives at your destination port. Free online video installation guidance is provided, and engineering support is available for on-site commissioning worldwide.
FAQ
Q1: How does this machine prevent porosity in LED heat sinks?
A: Internal porosity is caused by pressure drops during injection. By utilizing a Siemens logic controller paired with Rexroth valves, this die casting machine for lighting fixtures guarantees a stable, explosive injection that tightly packs the molten aluminum, ensuring excellent thermal conductivity.
Q2: Can it handle the large surface area of street light housings?
A: Yes. The heavy-duty toggle mechanism is stress-tested to maintain maximum clamping force, completely preventing flash when casting large, thin-walled outdoor lighting enclosures.
Q3: Why use imported components rather than standard local parts?
A: In the lighting industry, manufacturing defects are often discovered only after the LED burns out in the field. Using premium Siemens and Rexroth hardware ensures the injection process is perfectly stable, preventing hidden defects and eliminating costly production downtime.
Q4: What happens if a hydraulic valve fails in my factory?
A: By strictly using global standard brands like Siemens, Schneider, and Rexroth, you can source replacement contactors or valves immediately from local industrial suppliers, avoiding the long delays associated with proprietary parts.
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