Food Kneader

Food Kneader

Details
A food kneader for thick pastes, dough bases and confectionery ingredients. Polished stainless contact parts, a rigid drive and a cleanable layout support dependable batch turnover without exposing the product to drive lubricant.
Category
Sigma-type Kneader
 
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Description
Technical Parameters
 
Food Kneader
 

Product Introduction

Processing thick food pastes creates massive radial stress. The material pushes hard against the mixing blades. Weak structures fail under this pressure. The shafts bend, the mechanical seals break, and lubricating oil leaks into the food batch.

 

Food pastes can put a heavy load on the shafts while also demanding a surface that operators can clean and inspect. A mixer that survives the torque but leaves residue or creates an oil path is not a useful food machine. This industrial food mixer combines a strong frame with sanitary contact construction. The working chamber, seals, support bearings and temperature connections are discussed as one package, so production can move from a dense batch to the next cleaning step with less uncertainty.

 

Product Parameter (Specification)

Model

Total Capacity (L)

Working Capacity (L)

Motor Power (KW)

Blade Speed (RPM)

Discharge Method

Heating/Cooling Method

NH/NHZ-0.25

0.25

0.3

0.55

48/36

Tilting Discharge

Electric Heating

/

Steam Heating

/

Water-Cooled

/

External Circulation Heating/Cooling

NH/NHZ-0.5

0.5

0.5

0.55

48/36

NH/NHZ-1

1

1

1.1

48/36

NH/NHZ-2

2

2

1.1

48/36

NH/NHZ-5

5

5

1.5

48/36

Tilting Discharge

/

Screw Extruding Discharge

/

Ball Valve Discharge

/

Custom Discharge

NH/NHZ-10

10

10

2.2

48/36

NH/NHZ-20

20

14

4

48/36

NH/NHZ-50

50

35

7.5

40/30

NH/NHZ-100

100

70

11

36/24

NH/NHZ-200

200

140

15

36/24

NH/NHZ-300

300

210

22

36/24

NH/NHZ-500

500

350

37

36/24

NH/NHZ-1000

1000

700

55

36/24

NH/NHZ-1500

1500

1050

55

36/24

NH/NHZ-2000

2000

1400

75

32/22

NH/NHZ-3000

3000

2100

110

32/22

NH/NHZ-4000

4000

2800

160

30/20

NH/NHZ-5000

5000

3500

200

30/20

NH/NHZ-6000

6000

4200

200

30/20

NH/NHZ-7000

7000

4900

220

30/20

NH/NHZ-10000

10000

7000

300

30/20

The above parameters are for reference only, and specific parameters need to be adjusted according to the materials.

 

Product Features & Application

The WEG motor and Guomao reducer provide the force needed for dense dough, gum base or confectionery mass. A Siemens inverter helps the operator ease into the load and adapt the speed to each recipe stage.

 

Four NSK bearings help keep the shafts aligned when a sticky food mass presses against the blades. Schneider and Chint components complete a practical control panel, while SUS304 or SUS316L contact construction and polishing can be specified for the hygiene level required.

 

For a recipe that moves from wet ingredients to a tacky mass, we check shaft support and the control response together; the washdown and hygiene scope is agreed at the same time.

 

Core Components & Features

Food production buyers usually judge a kneader by the whole cleaning and maintenance routine, not only by its mixing torque. These components are selected to support that routine while keeping the batch moving.

component-weg-motor
WEG Motor
component-guomao-reducer
Guomao Gear Reducer
component-siemens-inverter
Siemens Inverter
component-nsk-bearing
NSK Bearing
component-schneider-electrical
Schneider Electrical Components

WEG Motor

The WEG motor gives the kneader a dependable start when dough or a confectionery base is at its densest. Power is checked against batch weight and recipe texture, so the machine does not rely on a nominal motor size.

Guomao Gear Reducer

Guomao reduction turns motor output into a steady folding action for thick food masses. The service factor and ratio are aligned with the cycle time, cleaning access and any heating or cooling requirement.

Siemens Inverter

A Siemens inverter helps the operator move from wetting to kneading without an abrupt speed jump. That control can reduce splashing at the start and give the recipe a repeatable finish before discharge.

NSK Bearing

NSK bearing supports help maintain shaft alignment when the batch pushes hard against the blades. Stable geometry protects the seal line and makes the bearing area easier to review during preventive maintenance.

Schneider Electrical Components

Schneider electrical components give the panel a familiar low-voltage platform for protection and switching. The enclosure, wiring and alarm scope can be matched to the plant's cleaning and service practice.

 

 

Applications

 

The following uses are written for food and clean-process buyers. Contact material, surface finish, cleaning method and temperature control still need to be confirmed from the actual recipe.

 

application-food-materials

Food Materials

Dough bases, chewing-gum compounds and thick fillings need strong folding action without a rough or hard-to-clean contact zone. A polished chamber and controlled discharge make the daily batch routine easier to manage.

application-pharmaceutical-materials

Pharmaceutical Materials

If the same platform is considered for a tablet binder or another clean formulation, the discussion shifts to surface finish, seal protection and cleaning validation. Those requirements can be built into the final contact package.

application-laboratory-rd

Laboratory & R&D

Pilot food work benefits from a machine that can reproduce a heavy production-style shear pattern on a smaller batch. Adjustable speed and a recoverable discharge help the team compare texture and process time.

application-chemical-adhesive

Chemical & Adhesive Materials

Some food-equipment buyers also process adhesive or resin ingredients on a separate line. In that case, contact steel, cleaning separation and seal selection should be kept distinct from the food specification.

 

Production Details

The open W-shaped chamber shows a bright, polished contact surface and a clear blade profile. The drive and base sit outside the product zone, leaving the working area easy to inspect before loading and after cleaning.

new-01-titling
new-03-pot-inside

Polished food-grade W-shaped chamber

 

Steel grade, polish level, seal arrangement, heating or cooling connection and discharge method are confirmed from the hygiene plan. The production drawing then shows the access points that operators will use every day.

 

Product Qualification & Inspection Support

Food-kneader PDI can document the drive run, bearing temperature, weld appearance, surface finish, seal arrangement and agreed control functions. CE/EMC images are examples; the final technical file and certificates must match the delivered material, electrical and sanitary scope.

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CE / EMC certificate example
baiduimg.webp
Technical file example

 

Delivery, Shipping and Service

Exposed carbon steel is protected with industrial coating, while the machine is secured to a heavy skid and packed in reinforced timber. We send loading photographs and a practical installation note for the receiving team. A 12-month warranty and remote service support complete the handover.

 

FAQ

Q: How is food material protected from lubricating oil?

A: The shaft support and sealing arrangement are designed to keep the bearing lubricant outside the working chamber. We review the seal type and contact construction against the recipe and cleaning method.

Q: Can the contact parts be supplied in stainless steel?

A: Yes. SUS304 or SUS316L can be discussed for the chamber, blades and other contact parts, with the final grade and polish confirmed from the hygiene requirement.

Q: Can one machine handle different food formulas?

A: Usually, if the batch range, cleaning routine and temperature needs are compatible. Send the recipe family and target volume so we can check blade speed, contact finish and discharge.
A food kneader should make the next cleaning step as predictable as the mixing step.

 

 

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